EthicalHub

HACCP and PRPs in practice

What HACCP records do you
actually need?

The records behind a working HACCP system — what to keep, how often, and what an auditor looks for when they ask to see them.

The short answer

A HACCP system needs two kinds of records. CCP records prove each critical control point stayed within its limits, and what you did when it didn’t. Prerequisite program (PRP) records prove the everyday basics ran: cleaning, pest control, supplier approval, training, maintenance and more. Your HACCP plan sets the exact records and frequencies. The test is simple: could you produce any of them, for any date, when asked?

The foundation

The 7 HACCP principles, and the record each one leaves

Based on the Codex Alimentarius HACCP principles used by Australian food safety programs and GFSI schemes.

#PrincipleWhat it meansThe record it leaves
1Hazard analysisIdentify biological, chemical, physical and allergen hazards at each step.Hazard analysis worksheet and process flow diagram
2Determine CCPsFind the steps where control is essential to prevent or reduce a hazard.CCP decision record
3Set critical limitsDefine the limit that separates safe from unsafe at each CCP.Critical limits with their validation evidence
4MonitorCheck each CCP at a set frequency.Monitoring logs: reading, time, who checked
5Corrective actionAct when a limit is breached, including what happens to affected product.Corrective action records with root cause and close-out
6VerificationConfirm the system works, through record review, calibration and testing.Verification and review records
7DocumentationKeep the plan and its records current and available.Controlled HACCP plan, versions and retained records
The everyday basics

Prerequisite programs, and the records behind them

How PRPs are grouped varies by standard. These are the ones auditors most often ask to see evidence for.

Supplier approval

Approved supplier list, current certificates and allergen declarations, and supplier reviews.

Receiving and storage

Delivery temperatures, rejections, stock rotation and storage temperature logs.

Cleaning and sanitation

Cleaning schedules, sign-offs, sanitiser concentration and verification.

Pest control

Contractor reports, bait station maps, sightings and corrective actions.

Allergen management

Allergen matrix, segregation, changeover cleaning validation and label checks.

Personal hygiene and training

Hygiene policy, induction and training records, and illness reporting.

Maintenance and calibration

Equipment register, maintenance logs and thermometer calibration.

Foreign matter and glass

Glass and brittle plastics register, metal detection checks and incident logs.

Traceability and recall

Batch records, trace tests and your recall procedure.

EthicalHub organises these into 18 prerequisite programs with default frequencies. Your HACCP plan and your auditor set the final requirements.

What auditors look for

What makes a record audit-proof

A record only counts if an auditor can trust it.

01

Complete

No gaps on days you operated. A blank Tuesday reads as a check that didn’t happen.

02

Attributable

Who did the check, and when. Initials and a time on every entry.

03

Actioned

Every out-of-range result links to a corrective action that was closed out.

04

Retrievable

Findable in minutes for any date, not reconstructed from memory.

How complete are your records today?

The free assessment shows which record areas an auditor would question.

Check your records
Go deeper

HACCP and PRP guides

Each guide goes live as it’s published.

Supplier approval programs that survive an auditRead →
Paper HACCP records: the hidden cost on audit dayRead →
The prerequisite programs explained, one by oneComing soon
Questions

HACCP records: common questions

What records does HACCP require?
Records of CCP monitoring, corrective actions and verification, plus the records behind your prerequisite programs such as cleaning, supplier approval, pest control, training and maintenance. Your HACCP plan sets exactly which records and how often.
What is the difference between a CCP and a PRP?
A CCP is a specific step where control is essential to prevent or reduce a food safety hazard, with a critical limit and monitoring. PRPs are the everyday conditions that keep the whole site safe, such as cleaning, pest control and hygiene.
How long should I keep HACCP records?
It depends on your regulator, certification scheme and product shelf life. Many schemes expect records to be kept for at least the shelf life of the product plus a margin. Check your scheme’s rules and your food safety program.
Can HACCP records be digital?
Generally yes, as long as they are accurate, attributable, secure and can be produced when asked. Confirm with your certifier or regulator if you’re changing from paper.
How many prerequisite programs are there?
There’s no single fixed number. Different standards group PRPs differently. EthicalHub organises them into 18 programs so every area an auditor might ask about is covered.

Records that are ready when asked.

EthicalHub keeps CCP logs, PRP records and corrective actions together, and exports any of them in one click.

Scroll to Top